SRC Rare Earth Processing Facility
Saskatchewan Research Council's $71 million Government of Saskatchewan-funded rare earth processing facility in Saskatoon, combining monazite hydrometallurgy, AI-controlled solvent-extraction separation, and metal smelting. NRCan's CMRDD program added $4.99 million (Feb 2024) for Dy/Tb separation technology and PrairiesCan added $15.96 million (Aug 2024) to enable bastnaesite acquisition from Canadian sources. The smelting unit produced rare earth metals at commercial scale in summer 2024 (10 t/month NdPr capability); the fully integrated facility is expected to be fully operational in early 2027 at roughly 400 t/yr NdPr metal, scaling to 600 t/yr, with Dy and Tb oxides, under a five-year offtake with REalloys signed in December 2025.
Location: Saskatoon, Saskatchewan, Canada
Monazite hydrometallurgy and REE separation
Under construction
Monazite hydrometallurgical processing with proprietary AI-controlled solvent-extraction separation cells; bastnaesite processing added with PrairiesCan support (Aug 2024) and Dy/Tb separation technology under development with NRCan CMRDD support
Material flow
Monazite Concentrate → NdPr Oxide
Capacity
Qualification
Rare earth metal smelting
In-house developed automated metal smelting converting rare earth oxides to NdPr metal at purities greater than 99.5 per cent and conversions greater than 98 per cent; also used under tolling agreements to convert client-supplied individual rare earth oxides into metals
Material flow
NdPr Oxide → NdPr Metal
Capacity
10 t/month · Product mass · Nameplate · as of Sep 16, 2024
400 t/year · Product mass · Target · as of Dec 8, 2025
Qualification
Sources
- Saskatchewan Research Council · published Feb 16, 2024 · retrieved Aug 11, 2026 · archive
- Saskatchewan Research Council · published Aug 14, 2024 · retrieved Aug 11, 2026 · archive
- Saskatchewan Research Council · published Sep 16, 2024 · retrieved Aug 11, 2026 · archive
- Saskatchewan Research Council · published Dec 8, 2025 · retrieved Aug 11, 2026 · archive